翼上发动机布局多学科耦合伴随减阻优化

Adjoint-based multidisciplinary drag reduction optimization of over-the-wing engine configuration

  • 摘要: 传统翼吊布局客机集成更大涵道比发动机来显著降低油耗的同时,面临发动机离地间隙无法保证的困境。位于机翼后缘的翼上发动机布置具有降低机翼上表面激波强度与不受离地间隙约束的先天优势,但此类布局也面临机翼上表面升力破坏以及发动机与机翼之间的强干扰问题。优化设计期间,机翼外形变化、机翼静气弹变形、发动机安装位置与发动机进排气效应等多学科耦合作用会对机翼上表面流场产生影响,这使得传统直接基于巡航构型进行优化设计的方法面临重大挑战。本文针对翼上发动机布局实际设计难点,基于开源多学科耦合优化平台OpenMDAO,结合伴随优化开源程序,扩展建立了一套适用于翼上发动机布局气动优化设计的正向优化设计框架,该框架在优化过程中同时考虑上述多学科耦合作用对机翼上表面流场的影响,实现从型架外形直接优化得到巡航外形的正向设计流程。之后将该方法应用于某型翼上发动机布局的减阻问题,结果显示,在巡航阶段升力不减、满足结构应力约束的前提下,减阻11.14%。优化结果发现,将发动机安装在靠近干净机翼的激波位置,并调整垂直方向位置使发动机与机翼流道干扰最低,有利于降低机翼激波阻力与干扰阻力,且不会造成机翼升力的过度破坏。同时,在发动机位置的优化过程中,同步耦合机翼外形变形与静气弹变形的设计,有利于提升展向载荷分布的均匀性,降低诱导阻力,从而形成合适的整体设计以发挥翼上布局优势。本文的研究为后续此类翼上发动机布局的工程应用提供了一定的参考。

     

    Abstract: An important development for the next generation of civil aircraft is the significant reduction of fuel consumption through the integration of high-bypass-ratio (BPR) engines. However, the large diameter of such engines poses ground clearance challenges for traditional wing-mounted configurations. The over-the-wing engine mount (OWEM) configuration avoids this issue by installing engines above the wings. Furthermore, mounting engines above the wing’s trailing edge offers inherent aerodynamic advantages, such as weakening the shock wave intensity on the wing’s upper surface. Nevertheless, compared with conventional configurations, the OWEM configuration is more sensitive to upper-surface flow, making it prone to lift degradation and strong engine-wing interference. During the design process, critical interactions among wing shape changes, wing static aeroelastic deformation, engine installation position, and engine inlet/exhaust effects must be fully considered, which pose significant challenges to traditional design methods based directly on cruise configuration. To address these challenges, this paper establishes a forward aerodynamic optimization design framework based on the open-source multidisciplinary coupled optimization platform OpenMDAO and an open-source adjoint solver. The framework simultaneously accounts for the influence of the aforementioned multidisciplinary coupling effects on the wing upper-surface flow during optimization, enabling a forward design workflow that directly optimizes from the jig shape to the cruise shape. The proposed method is then applied to the drag reduction problem of an OWEM configuration. Results show an 11.14% drag reduction during cruise without loss of lift and while satisfying structural stress constraints. Optimization results indicate that placing the engine near the shock wave location of the clean wing and adjusting its vertical position to minimize interference with the wing flow helps reduce shock wave drag and interference drag without excessively compromising lift. Moreover, coupling wing shape optimization with static aeroelastic deformation during engine positioning optimization improves the spanwise load distribution and reduces induced drag, thereby forming an overall design that effectively leverages the advantages of the OWEM configuration. This study aims to provide a reference for the engineering application of similar OWEM configurations in the future.

     

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