侵蚀前缘亚音叶型非定常流场解析

Analysis of the unsteady flow field of subsonic profile with eroded leading-edge

  • 摘要: 转子叶片前缘侵蚀现象会诱发风扇性能衰退,进而引发航空发动机整机性能恶化。为了研究侵蚀作用引起的前缘形貌退化对风扇叶型性能影响,选取某大涵道比涡扇发动机风扇转子作为研究对象,结合厦门航空公司提供的风扇转子叶片前缘数据信息,构建了符合实际侵蚀衍化规律的前缘形貌,借助大涡模拟(large eddy simulation, LES)数值方法,针对各侵蚀演化阶段围绕气动参数与流场细节进行研究分析。结果表明,前缘侵蚀后叶型的前缘吸力峰强度大幅增大,逆压梯度增大,不仅导致了前缘分离泡的产生,而且还引起附面层发生提前转捩。在0°攻角下,圆弧型前缘的原始叶型并非处于理想状态,处于侵蚀初期的某些前缘叶型可以轻微减小总压损失,处于侵蚀末期的近似钝头前缘叶型则显著增大总压损失。在大攻角情况下,总压损失变化主要由弦长缩短量主导。在0°攻角下,侵蚀前缘叶型与原始叶型非定常波动频率基本不变,主要表现为振幅不同,同时尾迹摆动幅度与主频振幅保持一致。最后,采用本征正交分解(proper orthogonal decomposition, POD)方法分析了主要非定常行为的能量尺度和时空特征,结果显示流场结构复杂度与前缘形貌复杂度呈现正相关性,尾迹波动占流场非定常结构主导地位,侵蚀叶型引起压力面提前转捩,进而影响尾迹波动。本文聚焦于亚音叶型各侵蚀演化阶段的非定常流动机制,为风扇转子叶片前缘侵蚀现象作用影响的机理性研究提供理论依据与参考佐证。

     

    Abstract: Leading-edge erosion of rotor blades can induce fan performance degradation and consequently deteriorate the overall performance of an aero-engine.To investigate the impact of leading-edge morphology degradation caused by erosion on fan airfoil performance, a fan rotor of a high-bypass-ratio turbofan engine was selected as the research object. Based on the leading-edge data of the fan rotor blades provided by Xiamen Airlines, a realistic leading-edge morphology conforming to the evolution law of erosion was reconstructed. Using the large eddy simulation (LES) method, the aerodynamic parameters and flow field details at different erosion stages were analyzed. The results indicated that erosion of the leading-edge significantly increased the suction peak intensity and the adverse pressure gradient at the leading edge, which not only led to the formation of a leading-edge separation bubble but also caused premature transition of the boundary layer. At an angle of attack of 0°, the original blade with a circular leading edge was not in an optimal state. Certain leading-edge morphologies at the initial erosion stage could slightly reduce the total pressure loss, whereas the nearly blunt leading edge at the advanced erosion stage significantly increased the total pressure loss. At high-angle-of-attack conditions, the variation in total pressure loss is primarily dominated by the reduction in chord length. At 0° angle of attack, the dominate unsteady fluctuation frequency remained essentially unchanged between the eroded leading-edge blades and the original blade, with the main difference lying in the fluctuation amplitude. Moreover, the amplitude of the wake meandering is consistent with that of the dominant frequency. Finally, the proper orthogonal decomposition (POD) analysis was employed to analyze the energy scales and spatiotemporal characteristics of the dominate unsteady behaviors. The results showed a positive correlation between the complexity of the flow field structure and the complexity of the leading-edge morphology. The wake oscillation dominated the unsteady structures of the flow field, and erosion-induced leading edges caused premature transition on the pressure side, subsequently affecting wake oscillations. his study focuses on the unsteady flow mechanisms at different erosion stages of subsonic airfoils, providing theoretical insights and reference evidence for the mechanistic understanding of the effects of leading-edge erosion on fan rotor blades.

     

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