风扇叶片颗粒侵蚀特性的多因素分析与模拟

Multi-factor analysis and simulation of particle erosion characteristics of fan blades

  • 摘要: 为研究风扇叶片在砂尘条件下的颗粒物侵蚀特性,本文以大涵道比涡扇发动机风扇/增压级叶片为研究对象,采用欧拉-拉格朗日法实现颗粒追踪,参考国标规定的标准砂尺寸,分析了不同粒径、浓度、形状因子系数条件下颗粒对风扇叶片的侵蚀特性。结果表明:小粒径侵蚀范围较广,侵蚀程度相对较弱;大粒径侵蚀范围相对较小,但侵蚀程度更为严重;浓度增大时,侵蚀区域虽未有明显变化,但侵蚀速率增加明显,浓度每增加10 mg/m3,叶片磨损速率约增加1.35×10–8 kg/s;形状因子系数减小时,颗粒物跟随性减弱,其侵蚀规律与粒径增大有相似特征,当形状因子系数为0.4时,撞击风扇叶片壁面颗粒数量相较于球形颗粒增加约0.41%,而磨损速率约为球形颗粒工况的1.13倍。本文系统揭示的颗粒多属性侵蚀规律,可为风扇/增压级叶片的抗侵蚀设计与维护策略制定提供理论参考。

     

    Abstract: The erosion of fan blades by particles such as sand and dust poses a significant threat to flight safety. In the present paper, the particle erosion characteristics of fan/compressor stage blades of a high bypass ratio turbofan engine subjected to sand and dust conditions were investigated in the Eulerian-Lagrangian framework. The effects of particle size, concentration, and shape factor coefficient on the erosion were analyzed. The results indicate that small particles exhibit a relatively wide erosion range but the erosion is comparatively less severe. By comparison, large particles demonstrate a relatively small erosion range, but more severe erosion. As the concentration increases, the erosion rate increases significantly while the erosion area remains relatively unchanged. For every increment of 10 mg/m3 in the concentration, the blades’ wear rate increases by about 1.35 × 10–8 kg/s. As the shape factor coefficient decreases, the following performance of particles weakens, yielding a variation trend of the erosion pattern similar to that observed with increasing particle size. In particular, compared to spherical particles, when the shape factor coefficient is 0.4, there is a mild increase of approximately 0.41% in the number of particles impinging on the fan blade surface and a considerable increase of 13% in the wear rate. The systematic revelation of the erosion patterns influenced by multiple particle attributes in this study can provide a theoretical reference for the anti-erosion design and maintenance strategy development of fan/booster stage blades.

     

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