基于CFD方法的倾转旋翼/螺旋桨气动优化分析

Aerodynamic optimization analyses of tiltrotor/propeller based on CFD method

  • 摘要: 针对倾转旋翼存在直升机和固定翼两种工作模式特点,将CFD方法与优化方法相结合,建立了一套倾转旋翼/螺旋桨气动外形综合优化设计方法。首先,发展了一套适合桨叶气动外形优化的高效网格生成方法,将桨叶三维网格的生成转化为沿桨叶展向分布的独立二维网格生成问题,降低优化设计过程中桨叶网格生成难度和计算量。然后,基于动量/叶素组合理论,建立了适用于悬停和巡航状态旋翼操纵量计算的高效配平方法,并提出适合同时描述倾转旋翼悬停和巡航性能的综合性能评价指标。采用RANS方程作为主控方程,湍流模型采用S-A模型,时间推进上采用高效的隐式LU-SGS格式。最后,为提高倾转旋翼外形优化设计的效率,建立基于置换遗传算法优化的拉丁超立方方法(PermGA LHS)和径向基函数(RBF)的代理模型优化方法。在上述方法基础上,选取一种包含前后掠以及尖削等外形组合变化外形的倾转旋翼作为原始构型,分析倾转旋翼气动性能及流动细节特征,发现悬停和巡航状态桨叶升力分布不合理之处及其产生机理。进一步通过对三维桨叶尖部的综合气动外形(扭转/弦长/上下反)优化设计,优化方案能有效改善桨叶尖部的气流分离现象,且提升桨叶升力沿展向分布的均匀性,因而明显提高了倾转旋翼的综合气动效率(优化旋翼最大悬停效率和最大巡航效率分别提高了8.4%和6.84%,优化旋翼综合性能指标提高最大值达到5.7%);性能最优构型桨叶的特征有:桨叶扭转角变化内陡外缓;桨叶外侧弦长有显著增加、尖部大尖削;桨叶尖部内侧上反和外侧下反组合变化。

     

    Abstract: In consideration of the characters of two-kind working modes of helicopter and fixed-wing aircraft, a set of optimization design methods for aerodynamic shape of tiltrotor is established by combining CFD method with optimization method. First, a grid generation method suitable for aerodynamic shape optimization of rotor blades, is established, which can transform the generation of three-dimensional grids into an independent two-dimensional grid generation along spanwise direction, resulting in a decrease in difficulties of grid generation. A high-efficient trimming method for calculating control variables of rotor in hover and cruise is established based on momentum-blade element theory. A comprehensive performance evaluation criterion is proposed to describe the hovering and cruising performance of tiltrotors. RANS equations have been taken as governing equations and S-A turbulence model has been employed. Implicit LU-SGS scheme has been adopted. The PermGA LHS and the RBF methods are integrated for the optimization design of blade-tip, to improve design efficiency. The initial configuration of a tiltrotor containing sweep forward/sweepback and taper is chosen to analyze the aerodynamic characteristics and flow characters, then an unreasonable blade lift distribution and the mechanism for this distribution are explored. Through the optimization design of comprehensive shape, flow separation near the blade-tip can be reduced, and the uniformity of lift along spanwise direction can be improved. The optimized maximum figure of merit is improved by 8.4%, and the optimized maximum cruising efficiency is increased by 6.84%. The maximum comprehensive performance is increased by 5.7%. The characters of the optimization configuration with optimized aerodynamic performance are obtained, such as high twist rate inside tending to be flattened near the blade-tip; increased chord length outboard of the blade and sharpened taper near the tip; dihedral inside and anhedral outside near the blade-tip.

     

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