大型风力发电机结冰特性与防冰仿真研究

Numerical simulations of ice accretion and anti-icing for large-scale wind turbines

  • 摘要: 风力发电机组作为风-电能量转换的核心装置,其全球化部署规模持续扩展。风力机叶片结冰现象严重影响风力发电机运行效率,因此受到广泛关注。随着风力发电的需求逐渐增加,风力发电机的尺寸也逐渐增加,然而关于整机的结冰特性与防冰方面研究较少。因此,本研究采用数值模拟的方法研究风力机直径达200 m的三维大型风力发电机的结冰分布特征,基于计算结果确定防冰范围、制定防冰策略,并将数值模拟结果与自然结冰结果进行对比,分析总结结冰对大型风力发电机气动性能的影响。结果表明,结冰主要集中在叶片前缘,叶尖尾缘部分由于翼型特殊的几何形状,有轻微结冰现象出现。从叶尖到叶根,最大冰厚逐渐降低,在r/R≤40%位置处,不同结冰工况下最大冰厚基本一致。根据结冰范围与覆冰规律,确定防冰区域为s/ c_\mathrmlocal ≤0.25,并结合不同防冰温度需求,分析在不同结冰温度下各个加热区域的防冰热流密度分布特征。结果表明,加热区域越靠近叶尖位置,所需热流密度越高。同一加热区域下,防冰温度与结冰温度之间的温差越大,所需热流密度越大。

     

    Abstract: As one of the core components in wind-to-electric energy conversion systems, wind turbine generators are rapidly expanding in global deployment. However, the blade icing, a phenomenon that severely compromises operational efficiency, has emerged as a critical challenge for the industry, consequently drawing widespread attention. With the growing demand for wind energy, turbine sizes have increased significantly, yet research on full-scale turbine icing characteristics and anti-icing strategies remains limited. Therefore, this study employs numerical simulations to systematically investigate icing accretion patterns on a three-dimensional, large-scale wind turbine with a 200 m rotor diameter. Simulation results are compared against natural icing data to assess the aerodynamic impact of icing, determine the anti-icing zones and possible strategies. Results indicate that the ice accretion predominantly occurs along the leading edge, and minor ice accretion can also be observed at the tip’s trailing edge due to local airfoil geometry. The maximum ice thickness decreases monotonically from the blade tip toward the root, attaining comparable values at radial positions below 40% (r/R≤40%) under all tested icing conditions. Based on these accretion patterns, we identify the critical anti-icing zone as s/c_\rm local ≤0.25 of the chord length and determine the required heat-flux-density distribution at various icing temperatures. These findings provide quantitative guidelines for designing more efficient thermal anti-icing systems in future large‐scale wind turbines. The results show that the closer the heating zone is to the blade tip, the higher the required heat flux density. For the same heating zone, the greater the temperature difference between the anti-icing temperature and the icing temperature, the higher the required heat flux density.

     

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