高速低雷诺数下热膜敷设对低压涡轮边界层特性的影响研究

Effects of paving hot film on boundary layer characteristics of low pressure turbine at high speed and low Reynolds number

  • 摘要: 表面热膜测量技术凭借其频响高、同步性好的特点,并且能够精确捕捉边界层分离、转捩和再附的连续瞬态变化过程,在叶轮机械内流动态测量中极具优势。该技术通过测量叶片表面的准壁面剪切力来判断边界层特性,是一种低侵入性接触式测量手段,目前,关于表面热膜敷设对涡轮边界层流场干扰的不确定性,尚未被充分掌握。研究以高负荷低压涡轮叶型T106C为研究对象,基于叶片表面热膜的实际几何特征进行精确建模,探究了宽工况下表面热膜敷设对高负荷低压涡轮吸力面边界层特性和流动损失的影响规律,并定量评估了热膜敷设所引发的流场干扰误差。结果表明,叶片表面热膜敷设对吸力面边界层发展演化过程整体干扰较小,但会影响边界层的分离,导致分离泡再附位置提前,分离泡尺寸减小,流动损失减小,且该影响在高速低雷诺数下更为显著;热膜敷设引起的吸力面边界层分离位置误差最大为1.12%、转捩位置的误差为0.64%,再附位置对热膜敷设最为敏感,误差最大为1.8%。

     

    Abstract: Surface thermal film measurement technology has advantages in turbomachinery internal flow dynamic measurement due to its high frequency response, good synchronization, and ability to accurately capture the continuous transient processes of boundary layer separation, transition and reattachment. The technique judges boundary layer properties by measuring the quasi wall shear force on the blade surface, and is a low invasive contact measurement. Currently, uncertainties about the interference of surface thermal film laying on the turbine boundary layer flow field have not been fully understood. In this paper, T106C, a high-lift low-pressure turbine blade, was taken as the research object. Based on the actual geometric characteristics of the hot film on the blade surface, a precise model was built to investigate the effect of hot film laying on the boundary layer characteristics and flow losses of the suction surface of the high-lift low-pressure turbine under wide operating conditions. The results show that hot film laying on the blade surface has little effect on the evolution of boundary layer on suction surface, but it can affect the separation of boundary layer, leading to the earlier location of separation bubble, the smaller size of separation bubble, the reduced flow loss, and more plump velocity distribution, the effect is more significant at high speed and low Reynolds number; The maximum error of suction surface boundary layer separation position caused by hot film laying is 1.12%, and the error of transition position is 0.64%. the reattachment position is most sensitive to hot film laying, and the maximum error is 1.8%.

     

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